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S.L. 427.26 · Aerosol Dispensers Regulations (S.L. 427.26)

S.L. 427.26 ст. 4liquefied or 220 ml. or other particles of must be so if the filled dropped from dissolved gas resist a test shall not be bars at 50ºC. shall not be bars at 50ºC. or mixtures of at 20ºC, at table: gas in 80% 2.5 bars 2.2 bars 1.8 bars 4.2. liquefied or 4.2.1. 4.2.2. 4.2.3. 5. DISPENSERS 5.1. Plastic

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SPECIAL PROVISIONS FOR GLASS AEROSOL DISPENSERS 4.1. Plastic coated or permanently protected containers

Containers of this type may be used for filling compressed, dissolved gas.

4.1.1. Capacity The total capacity of such containers may not exceed 4.1.2. Coating The coating must be a protective envelope of plastic suitable material, intended to prevent the risk of flying the glass if the container is accidentally broken, and designed that there are no flying particles of glass aerosol dispenser, brought to a temperature of 20ºC, is a height of 1.8 m onto a concrete floor. 4.1.3. Test pressure of container

(a) Containers used for filling with compressed or must resist a test pressure equal to at least 12 bars.

(b) Containers used for filling with liquefied gas must pressure equal to at least 12 bars. 4.1.4. Filling

(a) Aerosol dispensers filled with compressed gas required to withstand a pressure of more than 9

(b) Aerosol dispensers filled with dissolved gas required to withstand a pressure of more than 8

(c) Aerosol dispensers containing liquefied gas liquefied gas shall not be required to withstand, pressure higher than those shown in the following Percentage weight of liquefied the total mixture Total capacity 20% 50% 50 to 80 ml 3.5 bars 2.8 bars < 80 to 160 ml 3.2 bars 2.5 bars < 160 to 220 ml 2.8 bars 2.1 bars This table shows the pressure limits permitted at 20ºC in relation to the percentage of gas. Pressure limits for percentages of gas not shown in the table shall be extrapolated from it. Unprotected glass containers Aerosol dispensers using unprotected glass shall be filled exclusively with dissolved gases. Capacity The total capacity of these containers may not exceed 150 ml. Test pressure of the container The test pressure of the container must be equal to at least 12 bars. Filling

(a) Aerosol dispensers filled with dissolved gas shall not be required to withstand a pressure of more than 8 bars at 50ºC.

(b) Aerosol dispenser containing liquefied gas shall not be required to withstand, at 20ºC, pressure in excess of those shown down in the following table: Percentage weight of liquefied gas in Total capacity the total mixture 20% 50% 80% 50 to 70 ml 1.5 bar 1.5 bar 1.25 bar < 70 to 150 ml 1.5 bar 1.5 bars 1 bar This table shows the pressure limits permitted at 20ºC in relation to the percentage of liquefied gas. Pressure limits for percentages of gas not shown in the table shall be extrapolated from it. SPECIAL PROVISION APPLYING TO PLASTIC AEROSOL

aerosol dispensers which may splinter on bursting shall be treated in as unprotected glass aerosol dispensers. aerosol dispensers which cannot splinter on bursting shall be treated way as glass aerosol dispensers with a protective coating.

requirements to be guaranteed by the person responsible for marketing

Hydraulic test on empty containers 6.1.1.1. Metal, glass or plastic aerosol dispensers must be able to withstand a hydraulic pressure test as laid down in points 3.1.1, 4.1.3 and 4.2.2 of this Schedule. 6.1.1.2. Metal containers showing asymmetrical or major distortions or other similar faults shall be rejected. A slight symmetrical distortion of the base or one affecting the profile of the upper casing shall be allowed provided that the container passes the bursting test. Bursting test for empty metal containers The person responsible for marketing must ensure that pressure of containers is at least 20% higher than the laid down. 6.1.3. Dropping test for protected glass containers The manufacturer must ensure that the containers requirements laid down in point 4.1.2 of this Schedule. 6.1.4. Final inspection of filled aerosol dispensers 6.1.4.1. Aerosol dispensers shall be subject to following final test methods. 6.1.4.1.1 Hot water bath test Each filled aerosol dispenser immersed in a hot water bath. 6.1.4.1.1.1 The temperature bath and the duration shall be such that pressure reaches would be exerted at a uniform temperature 50°C. 6.1.4.1.1.2 Any aerosol dispenser visible permanent leak must be rejected. 6.1.4.1.2 Hot final test methods Other methods for heating the aerosol dispensers may be guarantee that the pressure and in each filled aerosol dispenser values required for the hot water distortions and leaks are detected precision as in the case of the test. 6.1.4.1.3 Cold final test methods An alternative cold final test method used if it is in accordance with of an alternative method to the test for aerosol dispensers specified 6.2.4.3.2.2 of Annex A to Directive EC. 6.1.4.2. For aerosol dispensers the contents of which physical or chemical transformation changing pressure characteristics after filling and before cold final test methods according to point should be applied. 6.1.4.3. In case of test methods according to points 6.1.4.1.3: 6.1.4.3.1 The test method must be approved competent authority. 6.1.4.3.2 The person responsible for the aerosol dispensers must submit an application for approval to a competent authority. The application must be accompanied by the technical file describing the method. 6.1.4.3.3 The person responsible for the marketing of aerosol dispensers must, for surveillance purposes, keep the approval of the competent authority, the technical file describing the method and, if applicable, control reports readily available at the address specified on the label in accordance with point 5.2.1 of regulation 5.2. 6.1.4.3.4 The technical file must be established in an official Community language or a certified copy thereof must be available. 6.1.4.3.5 "competent authority" means the authority designated in each Member State under Directive 94/55/EC.

Examples of inspection tests which may be carried out by Member States Test on unfilled containers The test pressure shall be applied for 25 seconds on five containers selected at random from a homogeneous batch of 2 500 unfilled containers, i.e. manufactured from the same materials by the same continuous batch manufacturing process, or from a batch constituting one hour’s production. If any of these containers does not pass the test, ten additional containers shall be drawn at random from the same batch and put through the same test. If any one of these aerosols containers does not pass the test, the whole batch shall be unsuitable for use. Tests on filled aerosol dispensers Air and water-tightness inspection test shall be carried out by immersing a representative number of filled aerosol dispensers in a bath of water. The temperature of the bath and the period of immersion musk be such as to enable the contenks of the aerosol dispenser to attain a uniform temperature of 50ºC during the time required to ensure that there is no bursting or rupture. Any batch of aerosol dispensers which does not pass these tests must be considered unsuitable for use. on the flammability of aerosols Ignition distance test for spray aerosols 6.3.1.1. Introduction 6.3.1.1.1. This test standard describes the method to determine the ignition distance of an aerosol spray in order to assess the associated flame risk. The aerosol is sprayed in the direction of an ignition source at intervals of 15 cm to observe if ignition and sustained of the spray takes place. sustained combustion is defined stable flame is maintained for seconds. The ignition source gas burner with a blue, non-luminous 4-5 cm in height. 6.3.1.1.2. This test is applicable to aerosol with a spray distance of 15 Aerosol products with a spray than 15 cm such as dispensing mousses, gels and pastes or metering valve, are excluded Aerosol products that dispense mousses, gels or pastes are subject under the aerosol foam flammability 6.3.1.2. Apparatus and material 6.3.1.2.1. The following apparatus is required: Water bath maintained at 20°C accurate Calibrated laboratory scales (balance) accurate Chronometer (stopwatch) accurate Graduated scale, support and clamp graduations Gas burner with support and clamp Thermometer accurate Hygrometer accurate Pressure gauge accurate 6.3.1.3. Procedure 6.3.1.3.1. General requirements 6.3.1.3.1.1. Before testing, dispenser shall and then primed for approximately The purpose of this remove non-homogeneous material from the 6.3.1.3.1.2. The instructions strictly followed, whether the intended to be upright or inverted When shaking is immediately before 6.3.1.3.1.3. The test shall be draught-free capable of ventilation, temperature controlled ± 5°C and relative humidity in the range 30-80. 6.3.1.3.1.4. Each aerosol dispenser is to be tested:

(a) when full according to the complete procedure, with the gas burner in the range of 15-90 cm distance from the actuator of the aerosol can;

(b) when 10-12% full nominal (% by mass) only one test, either at 15 cm distance from the actuator when the spray from a full can did not ignite at all, or at the flame ignition distance of the spray of a full can plus 15 cm. 6.3.1.3.1.5. During the test, the can shall be positioned as indicated by label instructions. The ignition source shall be positioned accordingly. 6.3.1.3.1.6. The following procedure requires testing the spray at intervals of 15 cm between the burner flame and the aerosol actuator, in the range of 15-90 cm. It is efficient to start at 60 cm distance between burner flame and aerosol actuator. The distance between burner flame and aerosol actuator shall be increased by 15 cm in the case of an ignition of the spray at 60 cm distance. The distance shall be decreased by 15 cm in the case of no ignition at 60 cm distance between burner flame and aerosol actuator. The aim of the procedure is to determine the maximum distance between aerosol actuator and burner flame that leads to sustained combustion of the spray or to determine that ignition could not be obtained at 15 cm distance between the burner flame and the aerosol’s actuator. 6.3.1.3.2. Test procedure

(a) a minimum of 3 full aerosol dispensers per product shall be conditioned to 20°C ± 1°C with at least 95 % of immersed in the water for before each test (if the aerosol immersed, 30 min conditioning sufficient);

(b) comply with general Record the temperature humidity of the environment;

(c) weigh an aerosol dispenser mass;

(d) determine the internal initial discharge rate at 20°C eliminate faulty or partly dispensers);

(e) support the gas burner horizontal surface or fix support by means of a clamp;

(f) ignite the gas burner; the non-luminous and approximately high;

(g) place the actuator’s exit required distance from the aerosol shall be tested in the designed to be used, e.g. inverted;

(h) level the actuator&apos;s orifice flame, ensuring that the properly directed towards with the flame (see Figure spray shall be expelled through half of the flame; Figure 6.3.1.1

(i) comply with the general regarding shaking of the dispenser;

(j) actuate the valve of dispenser, to discharge its five seconds, unless ignition ignition occurs, continue discharging time the duration of the seconds, from the start of

(k) note the ignition results for between the gas burner and dispenser in the table provided;

(l) if no ignition occurs during step (j), the aerosol shall be tested in alternative orientations, e.g. inverted for upright use products, to check if ignition is obtained;

(m) repeat steps (g) to (l) twice more (a total of 3) for the same can at the same distance between the gas burner and the aerosol actuator;

(n) repeat the test procedure for another two aerosol cans of the same product at the same distance between gas burner and aerosol actuator;

(o) repeat steps (g) to (n) of the test procedure at a distance between 15 and 90 cm between the actuator of the aerosol can and the burner flame depending on the outcome of each test (see also 6.3.1.3.1.4 and 6.3.1.3.1.5);

(p) if no ignition occurs at 15 cm, the procedure is finished for initially full cans. The procedure is also finished when ignition and sustained combustion is obtained at a distance of 90 cm. If ignition could not be obtained at 15 cm distance, record that ignition did not occur. The maximum distance between burner flame and the aerosol’s actuator for which an ignition and sustained combustion was observed is noted as the "ignition distance", in all other circumstances;

(q) one test shall also be conducted on three cans of 10-12% nominal fill level. These cans shall be tested at a distance between the aerosol’s actuator and the burner flame of the ‘flame ignition distance of full cans + 15 cm’;

(r) discharge an aerosol can to a 10-12% nominal fill level (by mass) in bursts of 30 seconds maximum. Observe a 300 seconds minimum time period between bursts. During this interim period dispensers shall be placed in the water bath for conditioning;

(s) repeat steps (g) to (n) for 10-12% nominal fill aerosol cans, omitting steps

(l) and (m). This test shall only be performed with the aerosol in one position, e.g. upright or inverted, corresponding with that which produced the ignition (if any) for filled cans; and

(t) record all results in the Table shown below. 6.3.1.3.2.1. All experiments performed in a fume room that may ventilated. Ventilation fume hood and applied for at least after each test. necessary safety prevent the inhalation combustion products. 6.3.1.3.2.2. The cans with a 10-12% fill level shall be once. The result tables one result per can 6.3.1.3.2.3. When the test in which the dispenser to be used gives result, the test shall in the position of most likely to result result. 6.3.1.4. Method of assessing results 6.3.1.4.1 All the results shall be recorded. 6.3.1.1 below shows the model table’ to be used. Table 6.3.1.1

Date Temperature Relevant humidity Name of product Net volume Can 1 Can Initial level of filling Dispenser Test 1 2 3 1 2 distance 15 cm Ignition? Y or N 30 cm Ignition? Y or N 45 cm Ignition? Y or N 60 cm Ignition? Y or N 75 cm Ignition? Y or N 90 cm Ignition? Y or N Observa-tions -including can position Enclosed space ignition test 6.3.2.1. Introduction This test standard describes the method to assess the flammability of products emerging from aerosol dispensers due to their propensity to ignite in an enclosed or confined space. The contents of an aerosol dispenser are sprayed into a cylindrical test vessel containing a burning candle. If an observable ignition occurs, the elapsed time and amount discharged is noted. 6.3.2.2. Apparatus and material 6.3.2.2.1 The following apparatus is required: Chronometer (stopwatch) accurate to ± 0,2 s Water bath maintained at 20°C accurate to ± 1°C Calibrated laboratory scales (balance) accurate to ± 0,1 g Thermometer accurate to ± 1°C Hygrometer accurate to ± 5% Pressure gauge bar accurate to ± 0,1 Cylindrical test vessel as detailed below 6.3.2.2.2 Preparation of test apparatus 6.3.2.2.2.1. A cylindrical vessel approximately 200 dm3 volume, approximately 600 mm in diameter and approximately 720 mm long and open at one end shall be modified as follows: 6.3.2.2.2.1.1 a closure system consisting of a hinged cover shall be matched to the open end of the receptacle; or 6.3.2.2.2.1.2 a plastic film 0,01 to 0,02 mm thick may be used as a closure system. If the test is carried out with a plastic film this must be used as described below: Stretch the film over the open end of the drum and hold with band. strength band that around resting it only a mass is lowest a 25 the 50 edge Ensure film 6.3.2.2.2.1.3 at the the 50 hole from such the uppermost the laid ready (Figure Figure 6.3.2.1

6.3.2.2.2.1.4 on mm place wax 40 diameter mm candle replaced having less The flame from the action of the spray by a 150 mm wide, 200 mm high deflector. This includes the plane inclined at 45° produced 150 mm from the base of the deflector (Figure 6.3.2.2.); Figure 6.3.2.2

6.3.2.2.2.1.5 the candle placed on the metal support shall be positioned midway between the two ends of the drum (Figure 6.3.2.3); Figure 6.3.2.3

6.3.2.2.2.1.6 the drum is laid on the ground or on a support at a spot where the temperature is between 15°C and 25°C. The product to be tested will be sprayed within the drum of roughly 200 dm3 in which there will be a source of ignition. 6.3.2.2.2.2. Usually, the product aerosol can at an relevant to the vertical the can. The procedure described this kind of aerosol the case of unusually aerosols (e.g. aerosol dispensers) necessary to record equipment and accordance with good practice, such 17025:1999 requirements for the of testing and laboratories. 6.3.2.3. Procedure 6.3.2.3.1. General requirements 6.3.2.3.1.1. Before testing, dispenser shall be and then primed for approximately purpose of this remove non-homogeneous material from the 6.3.2.3.1.2. The instructions strictly followed, whether the intended to be upright or inverted When shaking is immediately before 6.3.2.3.1.3. The tests shall be draught-free capable of ventilation, temperature controlled 5°C and relative humidity range 30-80%. 6.3.2.3.2. Test procedure 6.3.2.3.2.1 a minimum of dispensers per product conditioned to 20°C water bath with at the dispenser immersed water for at least aerosol is fully min conditioning 6.3.2.3.2.2 measure or calculate volume of the drum 6.3.2.3.2.3 comply with general requirements. Record the temperature and relative humidity of the environment; 6.3.2.3.2.4 determine the internal pressure and initial discharge rate at 20°C ± 1°C (to eliminate faulty or partly filled aerosol dispensers); 6.3.2.3.2.5 weigh one of the aerosol dispensers and note its mass; 6.3.2.3.2.6 light the candle and apply the closure system (cover or plastic film); 6.3.2.3.2.7 place the aerosol dispenser actuator orifice 35 mm or closer for a wide spray product, from the centre of the entrance hole in the drum. Start the chronometer (stopwatch) and following the instructions for use of the product; direct the spray towards the centre of the opposite extremity (cover or plastic film). The aerosol shall be tested in the position it is designed to be used, e.g. upright or inverted; 6.3.2.3.2.8 spray until ignition occurs. Stop the chronometer and note the time elapsed. Re-weigh the aerosol dispenser and note its mass; 6.3.2.3.2.9 ventilate and clean the drum removing any residue likely to affect subsequent tests. Allow the drum to cool if necessary; and 6.3.2.3.2.10 repeat the test procedure steps 6.3.2.3.2.4 to 6.3.2.3.2.9 for another two aerosol dispensers of the same product (three in total, note: each dispenser is only tested once); 6.3.2.4. Method of assessing results 6.3.2.4.1. A test report containing the following information shall be drawn up: 6.3.2.4.1.1 the product tested and its references; 6.3.2.4.1.2 the internal pressure and discharge rate of the aerosol dispenser; 6.3.2.4.1.3 the temperature and humidity of the room; 6.3.2.4.1.4 for each test, time(s) needed ignition (if the product ignite, state this); 6.3.2.4.1.5 the mass of the product during each test (in 6.3.2.4.1.6 the actual volume (in dm3). 6.3.2.4.2. The time equivalent (teq) needed ignition in one cubic metre can as follows: 1 000  discharge time(s) teq =

Actual volume of drum 6.3.2.4.3 The deflagration density (Ddef) achieve ignition during the test calculated as follows:  1 000 Amount of product Ddef = Actual volume of drum

6.3.3. Aerosol foam flammability test 6.3.3.1. Introduction 6.3.3.1.1. This test standard describes determine the flammability spray emitted in the form of a gel or paste. An aerosol, which mousse, gel or paste (approximately 5 g) on a watchglass ignition source (candle, wax taper, lighter) is placed at the watchglass to observe if sustained combustion of the gel or paste occurs. Ignition stable flame maintained for seconds and a minimum 4 cm 6.3.3.2. Apparatus and material 6.3.3.2.1. The following apparatus is required: Graduated scale, support and clamp gradations Fire-resistant watchglass roughly 150 mm Chronometer (stopwatch) accurate Candle, wax taper, match or lighter Calibrated laboratory scales (balance) accurate Water bath maintained at 20°C accurate Thermometer accurate Hygrometer accurate Pressure gauge bar accurate to ± 0,1 6.3.3.2.2. The watchglass is placed on a fire-resistant surface within a draught-free area that may be ventilated after each test. The graduated scale is positioned exactly behind the watchglass and held vertically by means of a support and clamp. 6.3.3.2.3. The scale is positioned in such a way that its origin is on a level with the watchglass base in a horizontal plane. 6.3.3.3. Procedure 6.3.3.3.1. General requirements 6.3.3.3.1.1. Before testing, each aerosol dispenser shall be conditioned and then primed by discharging for approximately 1 second. The purpose of this action is to remove non-homogeneous material from the diptube. 6.3.3.3.1.2. The instructions of use shall be strictly followed, including whether the dispenser is intended to be used in the upright or inverted position. When shaking is required, shake immediately before testing. 6.3.3.3.1.3. The tests shall be carried out in a draught-free environment capable of ventilation, with the temperature controlled at 20°C ± 5°C and relative humidity in the range of 30-80%. 6.3.3.3.2 Test procedure 6.3.3.3.2.1 a minimum of four full aerosol dispensers per product shall be conditioned to 20°C ± 1°C with at least 95% of the dispenser immersed in the water for at least 30 min before each test (if the aerosol is fully immersed, 30 min conditioning is sufficient); 6.3.3.3.2.2 comply with general requirements. Record the temperature and relative humidity of the environment; 6.3.3.3.2.3 determine the internal pressure at 20°C ± 1°C (to eliminate faulty or partly filled aerosol dispensers); 6.3.3.3.2.4 measure the discharge or flow rate of the aerosol examined, so that test product dispensed more accurately gauged; 6.3.3.3.2.5 weigh one of dispensers and note 6.3.3.3.2.6 on the basis of discharge or flow following the instructions, approximately 5 g onto the centre watchglass with producing a mound than 25 mm; 6.3.3.3.2.7 within five completion of discharge, the source of ignition of the sample at the same time chronometer (stopwatch). necessary, the ignition shall be removed of the sample approximately two order to clearly ignition has occurred. ignition of the apparent, the ignition shall be reapplied the sample; 6.3.3.3.2.8 if ignition occurs following points: 6.3.3.3.2.8.1 the height flame the watchglass; 6.3.3.3.2.8.2 the duration 6.3.3.3.2.8.3 dry the dispenser calculate of product; 6.3.3.3.2.9 ventilate area after 6.3.3.3.2.10 if obtained released product remains in the form of a foam or paste throughout its period of use, steps (e) to (i) shall be repeated. Allow the product to stand for 30 sec, 1 min, 2 min or 4 min before applying the ignition source; 6.3.3.3.2.11 repeat the test procedure steps

(e) to (j) twice more (a total of 3) for the same can; and 6.3.3.3.2.12 repeat the test procedure steps

(e) to (k) for another two aerosol cans (3 cans in total) of the same product. 6.3.3.4. Method of assessing results 6.3.3.4.1. A test report containing the following information shall be drawn up: 6.3.3.4.1.1 whether the product ignites; 6.3.3.4.1.2 maximum flame height in cm; 6.3.3.4.1.3 duration of flame in s; and if 6.3.3.4.1.4 the mass of the product was tested.